Zoller genius 3 threadCheck (2016)

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Zoller genius 3 threadCheck (2016) — 1
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Description

Tool measuring and presetting machine by ZOLLER in the threadCheck version, CNC-controlled with 6 axes, in technically flawless and fully functional condition. Designed for fully automatic, contactless and distortion-free measurement of taps, thread mills and thread formers in incident and transmitted light. It also measures and presets cutting tools of all kinds and captures grinding wheels and wheel packs — one machine for all measuring tasks. Equipped with full enclosure, cockpit-pilot operator console with 23" touch monitor, the inspectionPremium measuring program package and the thread measuring programs MP 212, MP 370 and MP 851. The first photo shows the actual machine offered at its previous place of use; the second is a manufacturer illustration of the series.

Technical data
Type
CNC measuring and presetting machine, 6 axes, full enclosure
Version
threadCheck — measurement of thread tools
Tool length (Z)
max. 600 mm (per previous supplier)
X-axis travel
235 mm (per brochure)
Optics carrier swivel range
± 30° (per brochure)
Tool diameter (D)
max. 310 mm (per previous supplier)
Y axis
± 50 mm (per previous supplier)
Optics carrier
genius4 1:1/HR70, CNC swivel unit (per previous supplier)
Cameras
transmitted-light camera 1:1/HR70, incident-light camera HR70 with LED illumination (per previous supplier)
Spindle
HG spindle ace size I/AF/HLG with autofocus, hollow encoder for high-resolution C axis (per previous supplier)
Operator unit
cockpit-pilot with 23" TFT colour touch display, keyboard, mouse
Software
ZOLLER pilot 3.0 / 2023 update to pilot 4.0 V1.19 with Windows 10 per previous supplier — upgrade to the current pilot 4.0 version on request
Measuring programs
threadCheck, inspectionPremium, MP 212 pitch diameter, MP 370 thread former, MP 851 thread tool first tooth, MP 410 grinding wheels/packs, Lasso macro editor (per previous supplier)
Connected load
1 kVA, 230 V, 50 Hz (per previous supplier)
Compressed air
6 bar ± 10 % (per previous supplier)
Weight
approx. 723 kg (per previous supplier)
Colour
grey
Operating hours
to be read out upon inspection
Machine strengths
  • One machine for all measuring tasks: does everything the genius does and, with suitable adapters, also handles presetting and measuring like a venturion or smartCheck
  • The thread specialist: 6th CNC axis and swivelling optics carrier (± 30°, per manufacturer) align the optics with the lead angle — thread tools are measured distortion-free to the µm, which the genius cannot do
  • Thread programs without programming: pitch diameter, pitch, flank angle, chamfer, relief, taper — metric, UNC/UNF, Whitworth, trapezoidal and round threads
  • Grinding wheels and wheel packs are captured via type selection and measured automatically (MP 410)
  • Fully automatic, operator-independent measurement with inspection report — reproducible, documented, complaint-proof
  • ace spindle: run-out ≤ 0.002 mm, change accuracy 0.001 mm (per manufacturer)
  • Full enclosure against dirt and stray light — use directly on the shop floor instead of a measuring room
Typical applications
  • →Final inspection of taps in series production
  • →Inspection of thread formers and thread mills
  • →Measuring and presetting cutting tools of all kinds
  • →Checking reground tools in a regrinding service
  • →Capturing and measuring grinding wheel packs
Scope of delivery
  • ✓ZOLLER genius 3 threadCheck measuring and presetting machine with full enclosure
  • ✓cockpit-pilot operator console with 23" monitor, keyboard and mouse
  • ✓Colour laser printer
  • ✓Software and measuring programs as listed in the technical data (per previous supplier)
  • ✓Collet set and extraction tool per previous supplier — scope confirmed upon inspection
  • ✓Test tools and workpieces are not part of the scope of delivery
Optional on request
  • +Software upgrade to the current pilot 4.0 version
  • +Installation and commissioning at the customer's site
  • +Operator training
  • +Support during operation
  • +Demonstration by appointment
  • +Warranty by agreement
  • +Transport and packing on a special pallet (Incoterms 2020)
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